Create Your First Project
Start adding your projects to your portfolio. Click on "Manage Projects" to get started
Height Adjusting Lidar Testing Cart
Project type
Rapid Design and Fabrication
Date
December 2025
Location
Cambridge MA
This quick project was done in about 6 hours at work when I was tasked to create a quick cart that would allow for one of our Lidar flight assets to be mounted and have an adjustable height with a max of 2 meters. This was to enable local, in-house testing, which would provide rapid results. The requirements for this were:
-The height needed to be adjustable
-The setup needed to be on a moving object that was operator-friendly
-The system needed to be able to be operated by one person
-The Lidar system needed to be fully secured
-Needed to be done as soon as possible, but still reliable
The design process was quick and sketched out to prove out the features conceptually. The plan was to use a pallet that I had made for a different project as a base, create a crane base and crane using spare 2x4. My plan for making this quick was to use everything we already have in-house. I had a metal rod that pierced through the crane base and the arm with makeshift spacers to keep the crane arm centered. I did basic calculations to figure out the necessary height of the crane arm while still being able to support a 10lb system at the end. I used L brackets to secure thecrane base to the pallet and placed the apparatus on a cart we had. I used packing straps to secure the pallet to the cart. At the end of the crane arm were two prongs that protruded to act similarly to a forklift. I drilled holes in the center arm to allow for a rod to pierce through and support the prongs at various angles, depending on the height. The adjustable height was solved by using paracord, eye bolts, and a carabiner tensioner. This allowed you to pull on the cord, and the tensioner would keep the tension, holding the crane arm up. I placed two safety eye bolts and paracord links in the front of the crane base to prevent the crane arm from swinging back, keeping the angles between (30-90 degrees).









